surface treatment

There are many different types of surface finishing that are available. Below is a list of the most commonly used surface finishes.

· Abrasive Blasting
· Sandblasting
· Burnishing
· Chemical-mechanical planarization (CMP)
· Electropolishing
· Grinding
· Industrial etching

· Tumbling
· Vibratory finishing
· Polishing
· Buffing
· Shot peening
· Magnetic field-assisted finishing

External surface finishes are applied to components if the parts require a decorative finish or corrosion resistance.
To simplify this and help us select the best tooling and process design, surfaces of die castings are classified as one of five grades:

Class, As-Cast Finish, Final Finish or End Use

CLASS AS-CAST FINISH FINAL FINISH OR END USE
Utility Grade No cosmetic requirements. Some surface imperfections are acceptable. Used as-cast or with protective coatings:

  • Anodize (non-decorative)
  • Chromate (yellow—clear)
Functional Grade Surface imperfections that can be removed by spot polishing or can be covered by heavy paint are acceptable. Decorative Coatings:

  • Lacquers Enamels Plating (Al)
  • Chemical Finish Polished Finish
Commercial Grade Slight surface imperfections that can be removed by agreed-upon means are acceptable. Structural Parts (high-stress areas):

  • Plating (Zn) Electrostatic Painting Transparent Paints
Consumer Grade No objectionable surface imperfections. Special Decorative Parts
Superior Grade Surface finish applicable to limited areas of the casting and dependent on alloy selected; required to have maximum value in micro inches as specified on print. O-Ring Seats or Gasket Areas.

Classification of Surface Treatment

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High gloss polishing

Sanding & polishing is one of the most common finish for prototyping. Sanding is very basic process to remove cutting marks or the printing marks, in order to get smooth surface. Get ready for further finish such as sandblasted, painted, chromed…
Started from rough sand paper, when you reach 2000 sand paper the part surface are smooth enough for high gloss polishing to obtain shiny surface or mirror look, transparent such as light guide, lens.

Painting

Painting is a very flexible way to create different surface appearance.
We can achieve:
Matt
Satin
High Gloss
Texture (Light & Heavy)
Soft Touch ( Rubber Like)

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Anodized

These type of finish is only create protect layer, but also a super look.
Chromed
Metallizing
Chrome Sputtering
Color Plating
Zinc Plating
Tinning

Anodized

These type of finish is only create protect layer, but also a super look.
Chromed
Metallizing
Chrome Sputtering
Color Plating
Zinc Plating
Tinning

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Vibratory Polishing

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shot blasting

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Post time: Aug-30-2022